Rina & Michael

Van build / Electrical

Van build · Electrical

Our 48V Van Electrical System

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The Perfect Battery Setup for Our DIY Sprinter Van

Our van runs on a 48-volt system. Three Power Queen 48V 100Ah LiFePO4 batteries give us about 15 kWh, which Michael describes as "close to a 1,200 amp hour system" in 12-volt terms. Fewer, bigger batteries means fewer battery management systems that can go wrong, and 48V suits a 5,000W inverter and a 48V rooftop air conditioner.

Most of the rest is Victron, so every piece reports to one screen: a MultiPlus 48/5000 inverter/charger, a Lynx Smart Shunt and Lynx Distributors as the DC bus, a Cerbo GX with a GX Touch display, an MPPT for the solar, an isolated 48-to-12V converter for the 12V loads, and two DC-DC chargers that add about 760 W from the alternator while we drive. The inverter is big enough to run the microwave and the hair dryer at the same time. Shore power comes in through a 30A inlet we placed low on the body, so it stays discreet when we stealth camp.

Power Queen sent us one of our three batteries; we paid for the other two.

What we learned

  • Batteries ship at slightly different voltages. Top each one off on its own with a 48V charger and check them with a multimeter before paralleling.
  • Cut every battery cable, positive and negative, to the same length so current is shared evenly. Wear insulated gloves when you connect a 48V bank.
  • Power Queen confirmed the batteries can be mounted on their side (not on the face with the BMS), which freed up garage space.
  • On 48V the smallest Lynx fuses are around 50A, too big to protect a DC-DC charger that draws about 8A, so we added 15A and 20A DC breakers for those.
  • Wire your AC panel to the MultiPlus AC OUT 1. AC OUT 2 is only live on shore power.
  • Plan every light, switch and outlet before the walls go up, run one labeled cable per zone, and label both ends.
  • One sealed junction box over a single roof hole carries every roof cable: solar, Starlink and the rest.

The parts

Power Queen 48V 100Ah LiFePO4 batteries (×3, about 15 kWh)

"5 years ago I paid $800 for one of these batteries"Michael, The Perfect Battery Setup for Our DIY Sprinter Van at 4:43
"Each battery is less than $1,000"Michael, The Perfect Battery Setup for Our DIY Sprinter Van at 5:14
"not a lot of brands make a 48 volt in this big of a capacity"Michael, The Perfect Battery Setup for Our DIY Sprinter Van at 4:05

On camera: The Perfect Battery Setup for Our DIY Sprinter Van (2:34) · Just a Boring Electrical Overview Video of Our DIY Sprinter Van Build (23:59) · DIY Family Campervan Tour: Dishwasher, Elevator Bed, 15kWh Batteries & 1000W Solar (28:20)

Victron power system: MultiPlus 48/5000, Lynx Smart Shunt, Lynx Distributors, Cerbo GX + GX Touch, MPPT, Orion DC-DC

We bought the Victron gear from Vanlife Outfitters (not an affiliate link).

"one of the more powerful inverters for the 48vt system"Michael, Our Van's Electrical Components & Dad's Birthday Outings at 11:20
"It's like a smart bus bar"Michael, Starting on Electrical - Putting Together the Power System at 8:55
"We get about 760 watts from alternator charging"Michael, DIY Family Campervan Tour: Dishwasher, Elevator Bed, 15kWh Batteries & 1000W Solar at 29:51

On camera: Wrapping up Our Van's Hot Water Heater Install & Rina's Pre-Birthday Dinner (0:24) · Our Van's Electrical Components & Dad's Birthday Outings (9:44) · Starting on Electrical - Putting Together the Power System (8:44) · Hooking up Our DC-DC Charger & Our Mid-Autumn Family Dinner (12:26)

Battery protection: Blue Sea MRBF terminal fuses, battery switch, 12V fuse block, DC breakers

On camera: Starting on Electrical - Putting Together the Power System (21:20) · Another Day Working on Setting up Electrical in Our DIY Sprinter Van Build (7:26) · Wiring up the 12v Circuit in our DIY Sprinter Van Build (5:04)

Shore power: 30A inlet, RV cord + adapter, AC breaker box

On camera: Starting on Plumbing Our Sprinter Van (0:00) · Another Day Working on Setting up Electrical in Our DIY Sprinter Van Build (20:33) · DIY Family Campervan Tour: Dishwasher, Elevator Bed, 15kWh Batteries & 1000W Solar (31:41)

Wiring, lugs and tools

See every part in one list

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